Floating HYPERCLASSIC®-Mixing and Aeration System conquers Swedish industrial plants
The innovative Floating HYPERCLASSIC®-Mixing and Aeration System gaining popularity in industrial plants across Sweden, particularly in lagoon wastewater treatment facilities operated by pulp and paper manufacturers. These facilities are specifically designed to address the challenges associated with wastewater treatment and require efficient aeration technologies.
In Sweden, lagoon wastewater treatment plants are widely utilized for treating wastewater from the pulp and paper industry. However, traditional aeration technologies such as surface aerators, membrane aerators, and submerged aerators often encounter issues such as underutilization of volume, poor circulation, and high maintenance requirements. The HYPERCLASSIC®-Mixing and Aeration System is the solution to these challenges by being mounted on a floating platform, enabling aeration close to the bottom and ensuring effective mixing of wastewater through high turbulence.
The adoption of the HYPERCLASSIC®-Mixing and Aeration System has resulted in significant improvements in treatment performance at wastewater treatment plants within the global process industry. Notable enhancements include increased mixed volume, extended mixing range, and improved sludge quality. Additionally, the system’s flexibility and robustness contribute to reduced maintenance costs.
One example involves the replacement of a membrane aeration system in a Swedish industrial wastewater treatment plant with a lagoon capacity of approximately 50,000 m3. By utilizing the HYPERCLASSIC®-Mixing and Aeration System, aeration performance increased by approximately 30% without the need for additional blowers. This led to reduced maintenance costs and overall more efficient wastewater treatment.
In another case, a Swedish industrial wastewater treatment plant replaced three surface aerators with just one HYPERCLASSIC®-Mixing and Aeration System in 2021 This resulted in consistent dissolved oxygen concentrations near the shore. Maintenance requirements decreased significantly, with only an oil change needed every two years. The system’s flexibility allows for adjustments in aeration capacity or switching to agitation mode without aeration to prevent sludge deposits on the lagoon floor.
In the north of Sweden, an industrial wastewater treatment plant retrofitted its lagoon with six mixing and aeration systems and two mixing systems to accommodate higher production volumes. Consequently, some surface and submersible aerators previously in use were decommissioned. The HYPERCLASSIC®-Mixing and Aeration System is mounted on a floating steel platform, with an optional maintenance platform for easy access during oil changes. Connected to a compressed air supply, the system does not require any other fixed or high-maintenance equipment in the tank. Installation on land and subsequent lifting into the lagoon are straightforward. Once secured in place and connected to the process air, the system can be put into operation.
The meticulously planned design facilitates straightforward installation on land and seamless lifting into the lagoon afterward, as illustrated. Lastly, the Floating HYPERCLASSIC®-Mixing and Aeration System is securely positioned as intended, connected to the process air, and put into operation.
INVENT‘s extensive expertise in wastewater treatment is evident in the successful deployment of the Floating HYPERCLASSIC®-Mixing and Aeration System. Engineers in Erlangen consistently develop comprehensive solutions tailored to meet specific needs. The production of these systems primarily utilizes regional materials and services. Since its inception in 2019, the floating mixing and aeration system has proven to be highly effective and is gaining popularity not only in Sweden but also in other regions.